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American Distiller Issue # 73
  • Conference Schedule, What is a Craft Distiller?
  • Back issues
  • TTB Permits


  • 12 DAYS


    TO THE 2007 DISTILLING CONFERENCE (March 28-31st.)

    Book your flight to Louisville, KY. Phone 800-544-7075 for a room at the Holiday Inn in Clarksville, IN. IN.

    Registration


    Conference Schedule, What is a Craft Distiller?

    Travel Information and Rum Conference Schedule:

    Arrive Holiday Inn, located in Clarksville, IN.
    Wednesday, March 28th

    Take the Louisville airport shuttle to the Holiday Inn, located in Clarksville, IN., (Not the Louisville Holiday Inn). Clarksville is just across the river from Louisville, KY.

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    Conference registration all afternoon in the hotel lobby. Then from 7:00 – 9:00 pm, there will be an "early bird" rum tasting. This is a very informal gathering, a chance to get to know everyone and an opportunity to share spirits with each other, so bring some.

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    NOTE:
    Transportation to all conference events (listed below) will be provided by the American Distilling Institute.

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    Daily Events
    Thursday. March 29th
    Kentucky Distillery Tour
    7:30, 7:45 & 8:00 Buses leaves Holiday Inn for Vendome Copper.
    8:00 – 9:00 Tour Vendome
    9:15 Bus ride to Kelvin Cooperage (near Louisville airport)
    9:30 – 11:00 Tour Kelvin Cooperage
    11:00 Bus to Woodford Reserve (Versailles, KY) NOTE: the bus will take a short cut (Route 62 and pass buy Stone Castle the Old Taylor distillery that closed in the 1960s
    12:00 – 2:00 Lunch and tour of Woodford
    Reserve / Labrot & Graham
    2:15 Buses leave for Buffalo Trace (Frankfurt)
    3:00 – 4:00 Tour Buffalo Trace
    4:15 Buses leave for Bardstown to visit Kentucky Bourbon Distillery
    5:00 – 6:00 Tour Kentucky Bourbon
    8:00 Tasting at the Holiday Inn

    Friday, March 30th
    Distilling Demonstrations at Huber Starlight Distillery
    7:30, 7:45 & 8:00 Buses to Huber Starlight Distillery (Borden, IN)
    9:00 Michale Delevante discussion of rum distilling in the Caribbean
    10:00 – 12:00 Rum distillation demonstration
    12:00 – 1:00 Lunch at Huber Starlight Distillery
    1:00 Joan Carpenter of TTB discusses
    licensing your distillery 2:00 Second rum distilling demonstration
    3:00 – 5:00 Vendor booths open
    5:00 Rum Tasting and Banquet Dinner at Huber Starlight Distillery
    8:00 Buses leave for Holiday Inn

    Saturday, March 30th
    Conference at Huber Starlight Distillery
    7:30, 7:74, & 8:00 pm Buses leave Holliday Inn for Huber Starlight Distillery
    8:15-9:15 Vendor booths open / Coffee
    9:15 Pennfield Jensen, Vice President of the American Distilling Institute welcomes you to the 2007 Rum Distilling Conference
    9:30 Phil Prichard, of Prichards’ Distillery, pours and discusses distilling of light and dark rums.
    10:30Rum Panel: Kevin Settles of Bardenay Distillery, Nahor Gustavo Lanza Luz de Faria (Brazil) , Paul Case of Kolani Distillers, (Hawaii)and Jay Harman of Triple Eight Distillery (Nantucket)
    11:15 Speaker Wayne Curtis, author of And a Bottle of Rum.
    12:00 pm Lunch / Vendor Booths Open
    1:30—2:30 pm Theo Lioutas discusses, What’s Happening in the Barrel?10:30 Speaker Wayne Curtis, author of And a Bottle of Rum.
    3:30—4:30 pm Wade Shanower Big Red Liquores on “Marketing you spirits.” 4:00--4:30 pm Rum awards. 5:00 Rum tasting and banquet dinner
    8:00 Return to Holliday / Free evening
    --------------------------------------------------


    What Is a Craft Distiller?

    by Charles K. Cowdery

    The TV cooking show “Ming’s Quest” has an episode called “Backcountry Cooking.” In this show, the chef-host rides to his mountain winter “backcountry” location in a heated snow cat, does a little snowboarding, then makes his “backcountry” dishes on the exact same full-size kitchen set he uses in the studio. It has been transported to the “backcountry” and set up in the snow. The whole episode is laughable. The “backcountry” is reduced to a backdrop. All he has demonstrated is that with enough money and determination, you can go deep into the wilderness without having any semblance of a wilderness experience. What’s the point?
    On another TV show, a craft distillery is visited. It is in a bar-restaurant. We are told the distiller is making rum. He shows us his main ingredient, a sack of brown sugar.
    Though not to my knowledge documented by television, other craft distillers make whiskey using wash (i.e., un-hopped beer) they acquire from a local craft brewer. Others perform their own fermentation but use brewer-prepared yeast.
    Using brown sugar instead of molasses to make rum? Having a brewer do your mashing and fermentation? It makes me wonder, what exactly is a craft distiller, anyway?
    I use the term “craft distiller” because the American Distilling Institute calls itself “The Voice of Craft Distilling.” You also see “micro-distiller” and “artisan distiller.” Are these terms interchangeable? “Micro” simply means you’re small, but the words “craft” and “artisan” usually refer to a traditional, manual way of producing some product, the modern production of which has become automated and industrialized. Yet how many American craft distillers make their own yeast, make their own malt, mill their own grain or practice any other arts typical of pre-industrial American spirits-making?
    The impulse to keep ancient crafts alive takes many forms, from hand-woven cloth and hand-made furniture to foodstuffs such as cheese and bread. There are many motivations for doing it. For some, it’s about better quality. For others, it’s about more variety. Authenticity, nostalgia, tradition and historic preservation are among the many different itches being scratched.
    Craft producers in any field are small scale by nature but is their small size the only way they differ from their industrial counterparts? Most craft producers probably would say no. But what does that mean for artisan distillers? There are no set rules, no universal definitions. My purpose in this article is not to criticize anyone or put anyone down. It is to stimulate serious consideration of the question: What does it mean to be a craft distiller?
    One writer suggests that artisanship in food preparation comes from a synthesis of four “P’s”: the product itself, the personality of its maker, the place of production and the maker’s passion for the craft.
    Now try to apply that definition to the American craft distiller who imports peat-smoked barley from 4,600 miles away to make malt whiskey, rather than use local ingredients or local traditions.
    Americans in general resist the bonds of tradition. Should we expect American craft distillers to be any different? The main reason anyone starts a business is so they can run it however they please. If I want to distill fermented sugar water and call it rum, who says I can’t? Bill Owens, founder and president of the American Distilling Institute, is a big champion of pot stills. As far as Bill is concerned, reviving the pot still is what this ADI enterprise is all about. That pot stills produce a superior quality distillate seems for him and many others to be an article of faith.
    What is it about pot stills that makes them so attractive? They are traditional, ancient in fact. They also continue to be the choice for several important distilling traditions, those of Scotland and Cognac most famously.
    Yet the so-called pot stills many craft distillers use today have no precedent in a pre-industrial distilling tradition; American, Scottish, French or otherwise. They have a pot but no alembic. Instead the pot is topped by a rectification column, like the rectification section of a column still. To call them “pot stills,” as if they hearken back to some earlier, more authentic period, is misleading. They are not pot stills in any historic sense. They are a modern hybrid, as much column as pot. They may be “craft” in that they are mainly manual and usually not tricked up with sensors and automatic process controls like their industrial counterparts, but they are not the stills of our ancestors.
    If artisans of any kind have trouble with their identity, the one thing they know they are not is industrial. Whatever the reason for an artisan producer’s existence, one is defined as an artisan, at least in part, by the ways one differs from an industrial producer of the same product.
    Maybe by examining which sorts of products and services are still available from artisans and which are not, it will be possible to draw some conclusions. For example, why are there many artisan bakeries but no artisan laundries? Perhaps it’s because hand-made artisan bread is superior in at least some ways to factory-made bread, while everyone concedes that modern washing machines do a better job of cleaning clothes than an artisan with a rock and a river. In other words, not every tradition is worth preserving, but if you’re using small scale, manual processes rather than large scale, industrial processes, but you aren’t doing it within some sort of historical context, then what is the point? The artisan baker is keeping a tradition alive and making a product that’s superior to what the industrial guys can make and, possibly, also making a style or type of product the industrial guys can’t or generally won’t make. If you aren’t doing at least one of those three things as a craft distiller, then why bother? There is a name for people who do things on a small pre-industrial scale without necessarily claiming or attempting to preserve heritage, or to make a superior or unique product, who do it mainly for personal satisfaction. Those people are called hobbyists.
    Nothing wrong with that, most of us have a hobby or two, but I think most craft distillers would be offended by the “hobbyist” tag.
    Which brings me to vodka. Most American craft distillers insist on making vodka even though there is no artisan vodka tradition. Is the reason because their vodka is better?
    No.
    Even though I have not tasted every artisan vodka, I feel confident in that statement because it is technically impossible for a craft distiller to make better vodka than what an industrial distiller can make. How can I say that? Look, if “quality” equals “purity” and “purity” equals the removal of as many congeneric compounds from the distillate as possible, which is what “quality” means in vodka, then you want all the modern technology you can get. There is no benefit to hand-making vodka, factories have it all over artisans when it comes to producing flavorless, colorless, odorless grain neutral spirit.
    That is why there are about a thousand different vodka brands on the market, but only a handful of producers. Ultimately, then, artisan vodka makes about as much sense as artisan-cleaned shirts. The fact that few consumers understand this means that a craft distillery can make and sell vodka successfully, but at what cost to their integrity since it is, essentially, a scam? If craft distilling interests you because you crave historic authenticity, you first have to decide what tradition you want to emulate. A recent New York Times article conflated craft distillers with moonshiners. Many people make the same mistake in reference to all pre-industrial distilling, when admittedly there was less difference in terms of methods between legal and illegal distillers. Modern moonshiners tend to use low tech, hence traditional, methods simply due to the tenuous nature of their operations, but they have evolved unique practices of their own that are more a function of their craft’s illegality than of any romanticized adherence to tradition for its own sake.
    Despite what the New York Times may think, most moonshiners care not at all about historic authenticity or product quality. Their highest ambition is to make alcohol fast and cheap (usually from table sugar), sell it for a profit, not get caught, and not poison anybody. The moonshiner may be a good model for a modern craft distiller under some circumstances, but it is hardly the only possibility.
    As for the licit pre-industrial American distilling tradition, early colonial distilling was very rudimentary. It was a way of concentrating the alcohol in a fermented beverage primarily to preserve the product, secondarily to make it easier to transport. One of the first distilled beverages to be widely commercialized was apple brandy, known as applejack. Later it was rum, made from molasses imported from the Caribbean. Still later came whiskey, first made primarily from rye, then primarily from corn.
    The first American distillers were farmers who made spirit from their own produce (be it fruit or grain), primarily for their own family’s consumption. The first commercial applejack distillers started out as cider producers. The first rum-makers ran the dockside bars that catered to sailors and dockworkers. The first commercial whiskey distillers were originally millers. It seems reasonable to argue that if industrial producers are more historically authentic than the artisans, that’s not a good position for the artisans, but that is exactly the situation in which many modern American craft distillers find themselves with regard to American industrial whiskey-making.
    For example, the first commercial whiskey-makers in America were millers and, today, American industrial-scale whiskey-makers still do all of their own milling. They are very particular about it. No American industrial-scale whiskey-maker buys grain already milled. All of them have their own milling facilities in-house. How many American craft distillers mill their own grain?
    Although all American whiskey distillers still mill, there are many other practices traditional to American whiskey-making that are not generally followed by today’s industrial producers. Those practices represent potential ways for craft distillers to distinguish themselves as more historically authentic than the large, industrialized producers, rather than less. Is it wrong to suggest that craft distillers ought to be more historically authentic than large industrial producers, rather than less?
    Here are some suggestions of practices craft distillers could follow that would give them an authenticity edge. Since all American whiskey distilleries, even the ones that try to look quaint and old-fashioned, are actually big, modern and industrial, many American craft distillers look to Scotland as their model for authentic whiskey-making. One thing they find is that, in scotch production by law, the enzymes that convert grain starch into fermentable sugar must come from “endogenous enzyme systems” only, which means they must be produced by malted grain used as all or part of the mash. American law has no such requirement, so synthesized enzymes may be added to the mash, which means the percentage of malt can be reduced. This is done primarily to save money.
    A few American whiskey producers do not use enzymes, but most do. Today both the American and Scottish whiskey industries employ a mix of modern industrial technology and time-honored tradition. Although Scotland forbids the use of enzymes it permits the addition of spirit caramel for coloring, which American law prohibits for straight whiskey such as bourbon.
    If nothing else, forgoing both enzymes and coloring will give you something to talk about, a real story that has something to do with actual product authenticity. Another example of a pre-industrial practice that is still adhered to by all of the large, industrial American whiskey distilleries is the sour mash process, whereby spent mash is used to condition new mash. This primarily keeps pH consistent from batch to batch. Today, that goal can be achieved more efficiently in other ways, and in fact producers of neutral spirits do not use sour mash, but every American whiskey-maker does. Do America’s craft distillers use sour mash when they make whiskey? Not if they’re buying wash from a brewer.
    As for still type, the continuous still has been universally used in America (both Canada and the United States) since the mid-19th century. The characteristic type is a single column consisting of a large stripping section topped by a smaller rectification section. All American whiskey is at least double-distilled. The first distillation is in a continuous still, the second is in a pot still. Multiple distillation is another pre-industrial practice that neutral spirits-makers have abandoned but all whiskey-makers still follow. The practice of using a column for the first distillation and a pot for the second is unique to the United States.
    Do American craft distillers double distill? The modern hybrid still favored by many craft distillers is popular in part because it seemingly eliminates the need for a second distillation. Okay, but then who is more authentic, the industrial producer who double-distills or the craft distiller who doesn’t?
    Then there’s yeast. An article written just after Prohibition about the revival of whiskey-making in Kentucky referred to most of the distillers it profiled as “distiller and yeast-maker.” Yeast, of course, is not really “made” so much as it is captured and propagated. Today, most yeast is made by specialized yeast manufacturers using modern industrial methods. It comes in bags. The skill those old Kentuckians possessed was knowing how to make a liquid medium that would attract and nurture the ideal yeast strains for making whiskey. Due to the way it was captured, that yeast would be unique and only that distillery would have it. They call it “jug yeast” because it exists only in its liquid and active form, and has to be constantly propagated to survive.
    Several major American whiskey-makers use jug yeast captured in this way decades ago and propagated ever since. Asked if anyone could still make a jug yeast from scratch, the best a hereditary distiller at a major American whiskey-maker could offer was “maybe.” Reviving that lost art is a pursuit worthy of a true artisan. Making their own malt is something American whiskey-makers abandoned pretty early, probably as soon as commercially-produced malt became available. No industrial American whiskey-maker does its own malting today, but a few in Scotland do. You don’t have to make your own malt to be authentic, depending on what tradition you want to emulate, but it certainly is an artisan-type activity.
    For example, peat is a historically important fuel source in Scotland and is traditionally used as fuel for the heating stage of malt production. Peat-smoked malt gives the whiskey a distinctive flavor. Because peat is not part of any American tradition, one craft distiller here has experimented with using wood from native fruit trees instead of peat. This isn’t traditional per se but is an innovative way of giving an American spin to the Scottish practice. It’s something that gives the final spirit a distinctive flavor and you won’t get it from a commercial maltster.
    Traditionally, by which I mean up to Prohibition and for a short time after it, typical distillation proof for American whiskey was slightly more than 100°, as was barrel entry proof, proof at withdrawal and bottling proof. They were all at right around 100° proof. The modern industrial practice is to distill out at between 130° and 160°, enter at the legal maximum of 125°, and reduce to 80° for bottling. The traditional practice produces a spirit with a lot of congeneric flavor, a taste usually described as “heavy.” Making a low proof spirit that is palatable requires a very skillful distiller. If you want to be able to say you are making whiskey “the old-fashioned way,” unlike the industrial guys, this is one way to do it.
    Part of the disconnect here may be with the term “distiller” itself. On its face, a “distiller” runs a still. Fermentate goes in, distillate comes out. What happens in between is the distiller’s sole concern. Somebody else can do the other stuff.
    But that’s not true if you look at both the tradition and the modern industrial practice.
    Then and now, the whiskey distiller starts with whole grains from local farmers and must verify that the kernels have the right moisture content, and are unbroken and free of mold or mildew. The grain is stored whole and milled only as needed, immediately prior to mashing.
    Sweet, iron-free water is another critical ingredient. Ideally it will come from an on-site spring and remain at a consistent cool temperature all year.
    The distiller mashes the freshly milled grain by mixing it with heated water. As the distiller prefers, spent mash may be added during mashing or just prior to fermentation.
    The distiller then makes the volume of yeast mixture needed for the fermentation. The distiller combines the new mash, spent mash and yeast in the fermentation vessels, and oversees the fermentation, which typically takes three or four days.
    After distillation, the new whiskey is entered into barrels, which go into warehouses for aging. Like malt, barrels are an “ingredient” distillers could make themselves but usually don’t, however a craft cooperage would be an ideal neighbor for a craft distillery. The American whiskey tradition is to use only new, charred barrels for the top styles such as straight bourbon and straight rye. Proper barrel aging of whiskey takes a minimum of four years, but it is not an entirely passive process. The distiller periodically checks the progress of representative barrels and may change their warehouse location or take other steps if the whiskey is not aging satisfactorily.
    American whiskey-makers ferment their mash and send it to the still grain solids and all. There is no wort or wash. Consequently, distillation yields a slurry-consistency byproduct known formally as spent mash but more colloquially as slop.
    Since only a fraction of spent mash is used as backset in the sour mash process, many distilleries in the past operated feed lots for cattle or hogs. Slop is protein-rich and makes a great livestock feed. Today it is easy enough to truck slop to nearby farmers so no contemporary distilleries keep livestock on the premises, but if you did (at a discrete distance) you could sell artisan ham and sausage along with your artisan whiskey.
    Finally, one of the distiller’s most important jobs is deciding when a whiskey is ready to drink and either bottling it as is, or combining it with other barrels to create a whole that is greater than the sum of its parts. This is another way the personality and passion of the distiller can make a tangible difference in the final product.
    Although it is rare today for a commercial distillery to make more than one type of distillate, e.g., both whiskey and rum, modern craft distillers seem to want to do this and it is not entirely unprecedented. George Washington owned a distillery that made whiskey, brandy and rum. Historians believe his operation was typical of American commercial distilleries in the late 18th – early 19th century. In his best year, Washington produced 11,000 gallons of finished spirit.
    The distillery at Mount Vernon has recently been faithfully restored. If you want to emulate 18th century distilling practices, you couldn’t ask for a better model. Some craft distillers stay away from whiskey because of the long aging cycle, which is expensive, and scary because you never know quite what you’re going to get. Virtually all American straight whiskey is at least four years old, most is five or six, and the better ones are eight years old and up. In Scotland it’s even worse. Most people don’t consider a scotch worth drinking unless it’s at least twelve years old.
    Does that mean you’re stuck? If you want to make whiskey, it’s going to be four or more years before you will have anything to sell?
    Not necessarily. Here is where the whole “historic authenticity” thing works in your favor. Despite what many people would have you believe, the routine aging of whiskey is not an ancient practice. In George Washington’s day, and until about the middle of the 19th century, American whiskey was rarely aged. The practice of aging it was adopted slowly and only in the late 19th century did aged whiskey became more popular than “common whiskey,” the un-aged variety. Vodka as we know it today is a product that didn’t even exist here prior to the mid-20th century. The historic equivalent was this “common whiskey,” which was colorless and sold straight from the still. Unlike vodka, common whiskey had a pungent flavor and aroma, which drinkers often masked through the addition of juices, herbs, spices or other liquors.
    It might take some education to get your customers to accept a modern “common whiskey,” but it would be a lot more authentic than any so-called “artisan vodka.” What does all this mean for the American craft distiller of today and tomorrow? It depends on why you want to distill. If any part of your reason has to do with affection for historic authenticity, then you owe it to yourself to look past the romantic nostrums that pass for history and learn the real heritage. If you believe in terrior, then you may want to limit yourself to American traditions, ideally those of your region if it has them.
    If historic authenticity is not your thing, maybe you should think about using a different tag, such as “experimental distiller” rather than “craft distiller.” Maybe you can be both. Just be clear with yourself and your customers about what you are doing and why you’re doing it.
    Send your thoughts on this subject to:
    cowdery@rcn.com
    ====================

    This is Rianon Walsh response to Brenden (From the last newsletter)
    "I think before you print things, you may want to check out their accuracy. In addition to the points made below, I should tell you that in the past Brendan actually took a booth at the WoW Expo for Sweetwater and was given a half price booth because I wanted to support his work. Im vey sorry that he is unable to see what so many people who are becoming successful in the Craft and Independent areas have discovered--and that is that sampling and sampling programs are in fact the most assured way to bring your products to a maximum number of consumers and to establish brand loyalty and success. It is also important that all of us support one another and this sort of public slamming does no one any good whatsoever."
    Rianon can be reached at
    riannon@celticmalts.com
    ====================

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